Product Description
China Supplier Drum Gear Teeth Coupling PGCLK Type High Quality Brake Disc Coupling
Description:
Drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth.Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.
Advantages:
1. Lowest price based on large scale production.
2. High and stable quality level.
3. Widely used in various mechanical and hydraulic fields.
4. Compensation for axial, radial and angular misalignment.
5. Convenient axial plugging assembly.
6. No brittlement at low temperature.
7. Good slippery and frictional properties.
8. Resistance to chemical corrosion.
9. Rich experience working with big companies in this field.
| Type | Nominal Torque Tn/(N·m) |
Allowable Speed (n)/(r/min) |
Bore Diameter d1d2dz |
Bore Length (L) |
D0 | D | D1 | D2 | D3 | L0 | T | C1 | C2 | e | Grease dosage(v) mL |
Mess (m) kg |
Rotary inertia(l) L/(kg·m2) |
||
| Driven | Drive | Y | J1Z1 | ||||||||||||||||
| PGCLK1 | 630 | 4000 | 20 | 24 | 52 | 38 | 315 | 125 | 95 | 60 | 80 | 90 | 30 | 25 | 39 | 30 | 55 | 7.0 | 0.01 |
| PGCLK2 | 1120 | 4000 | 25 | 28 | 62 | 44 | 315 | 144 | 120 | 75 | 95 | 105 | 30 | 25.5 | 44 | 30 | 100 | 11.2 | 0.03 |
| PGCLK3 | 2240 | 3550 | 30 | 38 | 82 | 60 | 355 | 174 | 140 | 95 | 115 | 130 | 30 | 18 | 40 | 30 | 140 | 21.3 | 0.05 |
| PGCLK4 | 3550 | 2500 | 32 | 38 | 82 | 60 | 40 | 196 | 165 | 115 | 130 | 130 | 30 | 29 | 47 | 30 | 170 | 29.5 | 0.11 |
| PGCLK5 | 5000 | 2500 | 40 | 56 | 112 | 84 | 400 | 224 | 183 | 130 | 150 | 150 | 30 | 18 | 43 | 30 | 270 | 47.1 | 0.20 |
| PGCLK6 | 7100 | 2000 | 48 | 56 | 112 | 84 | 450 | 241 | 200 | 145 | 170 | 155 | 30 | 21 | 50 | 30 | 380 | 60.1 | 0.31 |
| PGCLK7 | 10000 | 1700 | 60 | 75 | 142 | 107 | 450 | 265 | 230 | 160 | 190 | 180 | 30 | 19 | 50 | 30 | 570 | 88.9 | 0.56 |
| PGCLK8 | 14000 | 1700 | 65 | 75 | 142 | 107 | 500 | 285 | 245 | 175 | 210 | 180 | 30 | 20 | 50 | 30 | 660 | 105.4 | 0.79 |
| PGCLK9 | 18000 | 1600 | 70 | 75 | 142 | 107 | 560 | 314 | 270 | 200 | 225 | 200 | 30 | 25 | 60 | 30 | 700 | 130.1 | 1.22 |
| PGCLK10 | 31500 | 1600 | 80 | 95 | 172 | 132 | 800 | 346 | 300 | 220 | 250 | 230 | 30 | 20 | 58 | 30 | 900 | 191.2 | 2.17 |
| PGCLK11 | 40000 | 1400 | 100 | 120 | 212 | 167 | 800 | 385 | 330 | 260 | 285 | 260 | 30 | 21 | 64 | 40 | 1200 | 268.2 | 3.88 |
| PGCLK12 | 56000 | 1400 | – | 120 | 212 | 167 | 900 | 442 | 380 | 290 | 325 | 280 | 30 | 21 | 72 | 40 | 2000 | 369.9 | 6.90 |
| PGCLK13 | 80000 | 1400 | 140 | 150 | 252 | 202 | 900 | 482 | 420 | 320 | 360 | 320 | 30 | 22 | 70 | 40 | 3000 | 522.6 | 11.91 |
| PGCLK14 | 112000 | 1200 | 160 | 180 | 302 | 242 | 900 | 520 | 465 | 360 | 410 | 360 | 30 | 23 | 85 | 40 | 4500 | 756.9 | 20.70 |
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-05-15
China Custom Customized Drum Gear Coupling for Heavy Machine (GIICL) gear coupling
Product Description
Drum Gear Coupling Shaft Coupling (GIICL)
GIICL type – the sealing end for the entire body, small spacing between the teeth, the relative allowable radial displacement, compact structure, small moment of inertia, can be connected with the Y, J1 type shaft.
Characteristics of drum type gear coupling:
1.drum tooth type coupling bearing capacity
2.angular displacement compensation
3.drumgear coupling drum tooth surface contact condition of inner and outer teeth are improved, to avoid the angular displacement under the condition of straight tooth end edge extrusion, stress measuringmethods concentration, while improving the tooth surface friction, wear, reducing noise and long maintenance cycle.
4.drum shaped teeth type shaft coupling gear tooth end is CHINAMFG shape, so that the inner and outer teeth are very convenient to install and remove.
5.drum gear type coupling transmission efficiency as high as 99.7%.
<table border="0" cellpadding="/8822 0571 1.75
Product pictures
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Handling Misalignment with Gear Couplings
Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:
- Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
- Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
- Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.
It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.
editor by CX 2024-05-09
China best CHINAMFG Gicl Type Drum Gear Coupling gear coupling
Product Description
GICL Type Drum Gear Coupling(JB/T8854.3-2
470
380
855
13
44
–
167.41
2263
Product Pictures
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Limitations and Disadvantages of Using Gear Couplings
While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:
- Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
- Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
- Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
- Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
- Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
- Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.
Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.
editor by CX 2024-05-06
China supplier Torsionally Rigid High Torque CHINAMFG Customized Single Elastic Spacer Stainless Steel Flexible Drum Disc Shaft Gear Coupling for Crane gear coupling
Product Description
Torsionally rigid high torque CHINAMFG customized single elastic spacer stainless steel flexible drum disc shaft gear coupling for crane
Metal flex couplings are disc type couplings in which several flexible metallic elements are alternately attached with bolts to opposite flanges. As polymeric elastomer is replaced by metal disc, Metal Flex coupling provides excellent temperature capability without sacrificing angular and axial misalignment. The coupling provides low axial and bending stiffness while possessing high torsional rigidity. The stretched shim pack design of CHINAMFG Metal Flex couplings provides zero backlash. CHINAMFG Metal Flex couplings are available up to 13367 Nm torque with single shim pack (UMK) and double shim pack (UMS) series.
FEATURES
1.Power to weight ratio high
2.Accommodates angular and axial misalignments
3.High temperature application
4.Visual inspection is possible without dismantling equipments
5.Low axial stiffness with high torsional rigidity
6.High-speed capacity
7.Range up to 12000 Nm
8.Added advantage of stretch fitted shim pack
|
Material Available |
Stainless Steel:SS201,SS301, SS303, SS304, SS316, SS416 etc. |
|
CNC Turning |
φ0.5 – φ300 * 750 mm,+/-0.005 mm |
|
CNC Milling |
510 * 1571 * 500 mm(max),+/-0.001 mm-+/-0.005 mm |
|
Surface Finish |
Aluminum:Clear Anodized,Color Anodized,Sandblast Anodized,Chemical Film,Brushing,Polishing,Chroming. |
|
Drawing Format |
IGS,STP,X_T ,DXF,DWG , Pro/E, PDF |
|
Test Equipment |
Measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
Production workshop:
Manufacturer of Couplings, Fluid Coupling, JAW Coupling, can interchange and replacement of lovejoy coupling and so on.
A coupling can interchange and replacement of lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.
Company information:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Handling Misalignment with Gear Couplings
Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:
- Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
- Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
- Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.
It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.
editor by CX 2024-05-02
China Good quality Factory Wgc Type Drum Gear Coupling Vertical Installation Drum Gear Coupling Small Size Shaft Couplings gear coupling
Product Description
Factory Wgc Type Drum Gear Coupling Vertical Installation Drum Gear Coupling Small Size Shaft Couplings
Description:
WGC type vertically installed drum-shaped gear coupling is suitable forconnecting 2 vertically installed coaxial transmission shaft systems.Transmission of nominaltorque N·m.In order to enhance the lubrication and sealing effect, reduce the numberof parts, and improve the reliability of operation, it is particularlyrecommended to select the sealing end cover and the internal gear ringas an integral structure.
Product paramter:
Length: 122~545mm
Outside diameter: 122~410 mm
Bore:12~260mm
Application:Servo, progressive motor, universal motor connection.
Packing & Delivery:
Inner Packing: PP bag with carton;
Outer Packing: Wooden case;
Shipment: 20-30 days CHINAMFG receiving the deposit.
FAQ:
Q1 Are you a manufacturer or trading company
A1 A company integrated with industry and trade.
Q2 What about the shipping methods
A2 For urgent order and light weight, you can choose the following express UPS, FedEx, TNT,DHL, EMS. For heavy weight, you can choose to deliver the goods by air or by sea to save cost.
Q3 What about the payment methods
A3 We accept TT, LC for big amount, and for small amount, you can pay us by PayPal, Western Union, and etc.
Q4 How much does it cost to ship to my country
A4 It depends on seasons. Fee is different in different seasons. You can consult us at all times.
Q5 What’s your delivery time
A5 Usually we produce within 35-60days after the payment confirmed. If you are urgent, we will urge the production department for you.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2024-04-25
China best High Performance Pgclk Type Drum Gear Teeth Coupling Flexible Coupling Brake Disc Coupling gear coupling
Product Description
High Performance PGCLK Type Drum Gear Teeth Coupling Flexible Coupling Brake Disc Coupling
Description:
Drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth.Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.
Advantages:
1. Lowest price based on large scale production.
2. High and stable quality level.
3. Widely used in various mechanical and hydraulic fields.
4. Compensation for axial, radial and angular misalignment.
5. Convenient axial plugging assembly.
6. No brittlement at low temperature.
7. Good slippery and frictional properties.
8. Resistance to chemical corrosion.
9. Rich experience working with big companies in this field.
| Type | Nominal Torque Tn/(N·m) |
Allowable Speed (n)/(r/min) |
Bore Diameter d1d2dz |
Bore Length (L) |
D0 | D | D1 | D2 | D3 | L0 | T | C1 | C2 | e | Grease dosage(v) mL |
Mess (m) kg |
Rotary inertia(l) L/(kg·m2) |
||
| Driven | Drive | Y | J1Z1 | ||||||||||||||||
| PGCLK1 | 630 | 4000 | 20 | 24 | 52 | 38 | 315 | 125 | 95 | 60 | 80 | 90 | 30 | 25 | 39 | 30 | 55 | 7.0 | 0.01 |
| PGCLK2 | 1120 | 4000 | 25 | 28 | 62 | 44 | 315 | 144 | 120 | 75 | 95 | 105 | 30 | 25.5 | 44 | 30 | 100 | 11.2 | 0.03 |
| PGCLK3 | 2240 | 3550 | 30 | 38 | 82 | 60 | 355 | 174 | 140 | 95 | 115 | 130 | 30 | 18 | 40 | 30 | 140 | 21.3 | 0.05 |
| PGCLK4 | 3550 | 2500 | 32 | 38 | 82 | 60 | 40 | 196 | 165 | 115 | 130 | 130 | 30 | 29 | 47 | 30 | 170 | 29.5 | 0.11 |
| PGCLK5 | 5000 | 2500 | 40 | 56 | 112 | 84 | 400 | 224 | 183 | 130 | 150 | 150 | 30 | 18 | 43 | 30 | 270 | 47.1 | 0.20 |
| PGCLK6 | 7100 | 2000 | 48 | 56 | 112 | 84 | 450 | 241 | 200 | 145 | 170 | 155 | 30 | 21 | 50 | 30 | 380 | 60.1 | 0.31 |
| PGCLK7 | 10000 | 1700 | 60 | 75 | 142 | 107 | 450 | 265 | 230 | 160 | 190 | 180 | 30 | 19 | 50 | 30 | 570 | 88.9 | 0.56 |
| PGCLK8 | 14000 | 1700 | 65 | 75 | 142 | 107 | 500 | 285 | 245 | 175 | 210 | 180 | 30 | 20 | 50 | 30 | 660 | 105.4 | 0.79 |
| PGCLK9 | 18000 | 1600 | 70 | 75 | 142 | 107 | 560 | 314 | 270 | 200 | 225 | 200 | 30 | 25 | 60 | 30 | 700 | 130.1 | 1.22 |
| PGCLK10 | 31500 | 1600 | 80 | 95 | 172 | 132 | 800 | 346 | 300 | 220 | 250 | 230 | 30 | 20 | 58 | 30 | 900 | 191.2 | 2.17 |
| PGCLK11 | 40000 | 1400 | 100 | 120 | 212 | 167 | 800 | 385 | 330 | 260 | 285 | 260 | 30 | 21 | 64 | 40 | 1200 | 268.2 | 3.88 |
| PGCLK12 | 56000 | 1400 | – | 120 | 212 | 167 | 900 | 442 | 380 | 290 | 325 | 280 | 30 | 21 | 72 | 40 | 2000 | 369.9 | 6.90 |
| PGCLK13 | 80000 | 1400 | 140 | 150 | 252 | 202 | 900 | 482 | 420 | 320 | 360 | 320 | 30 | 22 | 70 | 40 | 3000 | 522.6 | 11.91 |
| PGCLK14 | 112000 | 1200 | 160 | 180 | 302 | 242 | 900 | 520 | 465 | 360 | 410 | 360 | 30 | 23 | 85 | 40 | 4500 | 756.9 | 20.70 |
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2024-04-24
China Custom CHINAMFG CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling
Product Description
Product Description
CL Drum Gear Coupling
CHINAMFG CL-type gear coupling is suitable for connecting 2 horizontal axes transmission shafting. It has the capability of compensating relative deviation of 2 axes and belongs to movable rigid coupling. Two outer shells with inner teeth and 2 sleeves with outer teeth are composed. The sleeves and shafts are connected by keys. The 2 outer shells are connected by bolts. A sealing ring is arranged between the shell and sleeve.
♦Features
1. Tooth coupling has a small radial dimension and large load-carrying capacity. It is often used for shafting transmission under low-speed and heavy-load conditions. Tooth coupling with high accuracy and dynamic balance can be used for high-speed transmission.
2. It has the ability to compensate for the deviation of radial, axial and angular equiaxed.
3. It has a compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, and a maintenance cycle.
Detailed Photos
Product Parameters
♦CL Gear Coupling Main Dimension And Parameter
| Model | Nominal Torque KN·m |
Speed rpm |
Bore d1,d2,dz |
Length of Bore | A | B | D | D1 | D2 | C | C1 | C2 | e | Rotary Inertia kg·m |
Mass kg |
|
| Y | J1 Z2 |
|||||||||||||||
| L | ||||||||||||||||
| mm | ||||||||||||||||
| CL1 | 710 | 3780 | 18,19 | 42 | 30 | 49 | 106 | 170 | 110 | 55 | 16 | – | – | 12 | 0.03 | 7.8 |
| 20,22,24 | 52 | 38 | 6 | 18.5 | 18.5 | |||||||||||
| 25,28 | 62 | 44 | 2.5 | 14 | 18.5 | |||||||||||
| 30,32,35,38 | 82 | 60 | 11 | – | ||||||||||||
| 40 | 112 | 84 | ||||||||||||||
| CL2 | 1400 | 3000 | 30,32,35,38 | 82 | 60 | 75 | 134 | 185 | 125 | 70 | 2.5 | 13 | 22 | 12 | 0.05 | 12.5 |
| 40,42,45 | 112 | 84 | 28 | |||||||||||||
| 48,50 | ||||||||||||||||
| CL3 | 3150 | 2400 | 40,42,45 | 112 | 84 | 92 | 170 | 220 | 150 | 90 | 2.5 | 15 | 28 | 18 | 0.13 | 26.9 |
| 48,50,55,56 | ||||||||||||||||
| 60 | 142 | 107 | 36 | |||||||||||||
| CL5 | 8000 | 1680 | 50,55,56 | 112 | 84 | 145 | 220 | 290 | 200 | 130 | 5 | 30 | 40 | 25 | 0.45 | 55.8 |
| 60,63,65,70 | 142 | 107 | ||||||||||||||
| 71,75 | ||||||||||||||||
| 80,85,90 | 172 | 132 | ||||||||||||||
| CL6 | 11200 | 1500 | 60,63,65 | 142 | 107 | 160 | 246 | 320 | 230 | 140 | 5 | 25 | – | 25 | 0.70 | 79.9 |
| 70,71,75 | ||||||||||||||||
| 80,85,90,95 | 172 | 132 | ||||||||||||||
| 100,110 | 212 | 167 | ||||||||||||||
| CL7 | 18000 | 1270 | 65,70,71,75 | 142 | 107 | 185 | 286 | 350 | 260 | 170 | 5 | 40 | 40 | 30 | 1.15 | 109.5 |
| 80,85,90,95 | 172 | 132 | 25 | 45 | ||||||||||||
| 100,110,120 | 212 | 167 | ||||||||||||||
| CL8 | 22400 | 1140 | 80,85,90,95 | 172 | 132 | 210 | 325 | 380 | 315 | 190 | 5 | 35 | 45 | 30 | 2.38 | 133.8 |
| 100,110,120 | 212 | 167 | ||||||||||||||
| 130,140 | 252 | 202 | 30 | |||||||||||||
| CL9 | 28000 | 1000 | 90,95 | 172 | 132 | 220 | 335 | 430 | 365 | 210 | 5 | 40 | – | 30 | 3.55 | 171 |
| 100,110,120,125 | 212 | 167 | 30 | |||||||||||||
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160 | 302 | 242 | ||||||||||||||
| CL10 | 50000 | 850 | 110,120,125 | 212 | 167 | 245 | 365 | 490 | 420 | 260 | 5 | 30 | – | 30 | 7.00 | 275.8 |
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160,170,180 | 302 | 242 | ||||||||||||||
| CL11 | 71000 | 750 | 120,125 | 212 | 167 | 280 | 405 | 545 | 470 | 330 | 5 | 40 | – | 35 | 13.75 | 385 |
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160,170,180 | 302 | 242 | 35 | |||||||||||||
| 190,200,220 | 352 | 282 | ||||||||||||||
| CL12 | 100000 | 660 | 140,150 | 252 | 202 | 350 | 485 | 590 | 520 | 340 | 5 | 45 | – | 35 | 21.5 | 540 |
| 160,170,180 | 302 | 242 | 38 | |||||||||||||
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250 | 410 | 330 | ||||||||||||||
| CL13 | 140000 | 600 | 160,170,180 | 302 | 242 | 375 | 524 | 680 | 590 | 380 | 7.5 | 45 | – | 40 | 40.00 | 798.3 |
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250,260 | 410 | 330 | ||||||||||||||
| 280 | 470 | 380 | ||||||||||||||
| CL14 | 200000 | 540 | 180 | 302 | 242 | 405 | 565 | 730 | 650 | 450 | 7.5 | 50 | – | 40 | 53.75 | 976.6 |
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250,260 | 410 | 330 | ||||||||||||||
| 280,300,320 | 470 | 380 | ||||||||||||||
| CL15 | 250000 | 480 | 200,220 | 352 | 282 | 480 | 644 | 780 | 700 | 480 | 7.5 | 50 | – | 40 | 81.25 | 1182.5 |
| 240,250,260 | 410 | 300 | ||||||||||||||
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360 | 550 | 450 | ||||||||||||||
| CL16 | 355000 | 425 | 240,250,260 | 410 | 330 | 535 | 720 | 900 | 785 | 530 | 10 | – | – | 50 | 150 | 1936 |
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400 | 650 | 540 | ||||||||||||||
| CL17 | 560000 | 380 | 260 | 410 | 330 | 625 | 800 | 1000 | 885 | 630 | 10 | – | – | 50 | 285 | 2700 |
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| CL18 | 710000 | 330 | 300,320 | 470 | 380 | 71 | 900 | 1100 | 990 | 710 | 10 | – | – | 50 | 400 | 3669 |
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| 460,480,500 | ||||||||||||||||
| CL19 | 1000000 | 300 | 360,380 | 550 | 450 | 730 | 910 | 1250 | 1090 | 800 | 15 | – | – | 60 | 675 | 5138 |
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| 460,480,500 | 800 | 680 | ||||||||||||||
| 530,560 | ||||||||||||||||
Note:
1. The coupling mass and rotary inertia are approximations calculated by the minimum diameter and the maximum length of the bore.
2. Bore diameter dz <140mm.
3. J1-type bore does not need shaft end baffle as required.
4. This standard applies only to old products.
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in couplings relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2024-04-23
China Good quality CHINAMFG CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling
Product Description
Product Description
CL Drum Gear Coupling
CHINAMFG CL-type gear coupling is suitable for connecting 2 horizontal axes transmission shafting. It has the capability of compensating relative deviation of 2 axes and belongs to movable rigid coupling. Two outer shells with inner teeth and 2 sleeves with outer teeth are composed. The sleeves and shafts are connected by keys. The 2 outer shells are connected by bolts. A sealing ring is arranged between the shell and sleeve.
♦Features
1. Tooth coupling has a small radial dimension and large load-carrying capacity. It is often used for shafting transmission under low-speed and heavy-load conditions. Tooth coupling with high accuracy and dynamic balance can be used for high-speed transmission.
2. It has the ability to compensate for the deviation of radial, axial and angular equiaxed.
3. It has a compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, and a maintenance cycle.
Detailed Photos
Product Parameters
♦CL Gear Coupling Main Dimension And Parameter
| Model | Nominal Torque KN·m |
Speed rpm |
Bore d1,d2,dz |
Length of Bore | A | B | D | D1 | D2 | C | C1 | C2 | e | Rotary Inertia kg·m |
Mass kg |
|
| Y | J1 Z2 |
|||||||||||||||
| L | ||||||||||||||||
| mm | ||||||||||||||||
| CL1 | 710 | 3780 | 18,19 | 42 | 30 | 49 | 106 | 170 | 110 | 55 | 16 | – | – | 12 | 0.03 | 7.8 |
| 20,22,24 | 52 | 38 | 6 | 18.5 | 18.5 | |||||||||||
| 25,28 | 62 | 44 | 2.5 | 14 | 18.5 | |||||||||||
| 30,32,35,38 | 82 | 60 | 11 | – | ||||||||||||
| 40 | 112 | 84 | ||||||||||||||
| CL2 | 1400 | 3000 | 30,32,35,38 | 82 | 60 | 75 | 134 | 185 | 125 | 70 | 2.5 | 13 | 22 | 12 | 0.05 | 12.5 |
| 40,42,45 | 112 | 84 | 28 | |||||||||||||
| 48,50 | ||||||||||||||||
| CL3 | 3150 | 2400 | 40,42,45 | 112 | 84 | 92 | 170 | 220 | 150 | 90 | 2.5 | 15 | 28 | 18 | 0.13 | 26.9 |
| 48,50,55,56 | ||||||||||||||||
| 60 | 142 | 107 | 36 | |||||||||||||
| CL5 | 8000 | 1680 | 50,55,56 | 112 | 84 | 145 | 220 | 290 | 200 | 130 | 5 | 30 | 40 | 25 | 0.45 | 55.8 |
| 60,63,65,70 | 142 | 107 | ||||||||||||||
| 71,75 | ||||||||||||||||
| 80,85,90 | 172 | 132 | ||||||||||||||
| CL6 | 11200 | 1500 | 60,63,65 | 142 | 107 | 160 | 246 | 320 | 230 | 140 | 5 | 25 | – | 25 | 0.70 | 79.9 |
| 70,71,75 | ||||||||||||||||
| 80,85,90,95 | 172 | 132 | ||||||||||||||
| 100,110 | 212 | 167 | ||||||||||||||
| CL7 | 18000 | 1270 | 65,70,71,75 | 142 | 107 | 185 | 286 | 350 | 260 | 170 | 5 | 40 | 40 | 30 | 1.15 | 109.5 |
| 80,85,90,95 | 172 | 132 | 25 | 45 | ||||||||||||
| 100,110,120 | 212 | 167 | ||||||||||||||
| CL8 | 22400 | 1140 | 80,85,90,95 | 172 | 132 | 210 | 325 | 380 | 315 | 190 | 5 | 35 | 45 | 30 | 2.38 | 133.8 |
| 100,110,120 | 212 | 167 | ||||||||||||||
| 130,140 | 252 | 202 | 30 | |||||||||||||
| CL9 | 28000 | 1000 | 90,95 | 172 | 132 | 220 | 335 | 430 | 365 | 210 | 5 | 40 | – | 30 | 3.55 | 171 |
| 100,110,120,125 | 212 | 167 | 30 | |||||||||||||
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160 | 302 | 242 | ||||||||||||||
| CL10 | 50000 | 850 | 110,120,125 | 212 | 167 | 245 | 365 | 490 | 420 | 260 | 5 | 30 | – | 30 | 7.00 | 275.8 |
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160,170,180 | 302 | 242 | ||||||||||||||
| CL11 | 71000 | 750 | 120,125 | 212 | 167 | 280 | 405 | 545 | 470 | 330 | 5 | 40 | – | 35 | 13.75 | 385 |
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160,170,180 | 302 | 242 | 35 | |||||||||||||
| 190,200,220 | 352 | 282 | ||||||||||||||
| CL12 | 100000 | 660 | 140,150 | 252 | 202 | 350 | 485 | 590 | 520 | 340 | 5 | 45 | – | 35 | 21.5 | 540 |
| 160,170,180 | 302 | 242 | 38 | |||||||||||||
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250 | 410 | 330 | ||||||||||||||
| CL13 | 140000 | 600 | 160,170,180 | 302 | 242 | 375 | 524 | 680 | 590 | 380 | 7.5 | 45 | – | 40 | 40.00 | 798.3 |
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250,260 | 410 | 330 | ||||||||||||||
| 280 | 470 | 380 | ||||||||||||||
| CL14 | 200000 | 540 | 180 | 302 | 242 | 405 | 565 | 730 | 650 | 450 | 7.5 | 50 | – | 40 | 53.75 | 976.6 |
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250,260 | 410 | 330 | ||||||||||||||
| 280,300,320 | 470 | 380 | ||||||||||||||
| CL15 | 250000 | 480 | 200,220 | 352 | 282 | 480 | 644 | 780 | 700 | 480 | 7.5 | 50 | – | 40 | 81.25 | 1182.5 |
| 240,250,260 | 410 | 300 | ||||||||||||||
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360 | 550 | 450 | ||||||||||||||
| CL16 | 355000 | 425 | 240,250,260 | 410 | 330 | 535 | 720 | 900 | 785 | 530 | 10 | – | – | 50 | 150 | 1936 |
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400 | 650 | 540 | ||||||||||||||
| CL17 | 560000 | 380 | 260 | 410 | 330 | 625 | 800 | 1000 | 885 | 630 | 10 | – | – | 50 | 285 | 2700 |
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| CL18 | 710000 | 330 | 300,320 | 470 | 380 | 71 | 900 | 1100 | 990 | 710 | 10 | – | – | 50 | 400 | 3669 |
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| 460,480,500 | ||||||||||||||||
| CL19 | 1000000 | 300 | 360,380 | 550 | 450 | 730 | 910 | 1250 | 1090 | 800 | 15 | – | – | 60 | 675 | 5138 |
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| 460,480,500 | 800 | 680 | ||||||||||||||
| 530,560 | ||||||||||||||||
Note:
1. The coupling mass and rotary inertia are approximations calculated by the minimum diameter and the maximum length of the bore.
2. Bore diameter dz <140mm.
3. J1-type bore does not need shaft end baffle as required.
4. This standard applies only to old products.
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in couplings relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2024-04-17
China factory Customized Giclz Type Coal Mine Machinery Drive Shaft Drum Gear Coupling Steel Internal Gear Coupling gear coupling
Product Description
Customized GICLZ Type Coal Mine Machinery Drive Shaft Drum Gear Coupling
Description:
A gear coupling is a mechanical device for transmitting torque between 2 shafts that are not collinear. It consists of a flexible joint fixed to each shaft. The 2 joints are connected by a third shaft, called the spindle.
Each joint consists of a 1:1 gear ratio internal/external gear pair. The tooth flanks and outer diameter of the external gear are crowned to allow for angular displacement between the 2 gears. Mechanically, the gears are equivalent to rotating splines with modified profiles. They are called gears because of the relatively large size of the teeth.
Gear couplings and universal joints are used in similar applications. Gear couplings have higher torque densities than universal joints designed to fit a given space while universal joints induce lower vibrations. The limit on torque density in universal joints is due to the limited cross sections of the cross and yoke. The gear teeth in a gear coupling have high backlash to allow for angular misalignment. The excess backlash can contribute to vibration.
Gear couplings are generally limited to angular misalignments, i.e., the angle of the spindle relative to the axes of the connected shafts, of 4-5°. Universal joints are capable of higher misalignments.
Product paramters:
Advantages:
1. Lowest price based on large scale production.
2. High and stable quality level.
3. Widely used in various mechanical and hydraulic fields.
4. Compensation for axial, radial and angular misalignment.
5. Convenient axial plugging assembly.
6. No brittlement at low temperature.
7. Good slippery and frictional properties.
8. Resistance to chemical corrosion.
9. Rich experience working with big companies in this field.
Packing & Delivery:
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-04-13
China high quality CHINAMFG Wgc Type Simple Structure Stable Reliable Vertical Installation Drum Gear Coupling gear coupling
Product Description
WGC Type Vertical Installation Drum Gear Coupling(JB/T7002-2007)
♦Description
♦Main Dimension and Parameter
Note:
kN.m= Nominal Torque; rpm= Allowable speed of rotation; d1.d2= Diameter of shaft hole;
Y L= Length of shaft hole; kg= Weight or Total grease content; kg.m²= Rotational inertia
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Limitations and Disadvantages of Using Gear Couplings
While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:
- Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
- Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
- Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
- Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
- Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
- Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.
Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.
editor by CX 2024-04-11